A zamanin da kashi 30% na asarar marufin gilashi ke faruwa ne sakamakon karyewar da ke faruwa yayin jigilar kaya (Cibiyar Shirya Gilashi, 2023), QLT Glass ta fara samar da mafita don haɓaka juriyar murƙushewa yayin da take kiyaye inganci da aiki. Ta hanyar haɗa kimiyyar kayan aiki ta zamani tare da injiniyan zafi mai daidaito, muna sake fasalta iyakokin aikin kwalban gilashi. A nan'yadda muke magance ƙalubalen ƙarfafa tsarin da kuma kula da damuwa.
1. Ƙarfafawa Cikin Gida: Ƙirƙirar Kayan Aiki
A. Rufin Nano-Composite
Gilashin QLT yana haɗa fina-finan da ba a iya gani waɗanda ke hana fashewa waɗanda aka yi wahayi zuwa gare su ta hanyar fasahar gilashi mai zafi:
- Ƙarfafa Sinadarai: Maganin musayar ion yana haifar da matsi na saman 150 MPa.
- Shafi Mai Haɗaka:
- SiO₂-TiO₂Layer na Nanocomposite: juriya ga tasiri mafi girma 40%.
- Rufewar Polymer Mai Warkarwa Da Kai: Yana gyara ƙananan fasa (<5 µm).
Ma'aunin Aiki:
| Kadara | Gilashin Daidaitacce | Gilashin da aka Ƙarfafa na QLT |
| Juriyar Murkushewa | 12 MPa | 28 MPa |
| Watsa Haske | 92% | 91.5% |
| Karin Kuɗi | – | 8% |
B. Tsarin Haɗin Borosilicate
Muna haɓaka albarkatun ƙasa tare da ƙarin dabaru:
- B₂O₃(5–8%): Yana rage yawan faɗaɗa zafi da kashi 35%.
- Al₂O₃(2–4%): Yana Inganta Matasa's modules don tauri.
- Cullet Mai Sake Amfani da Shi (30%): Yana kiyaye ingancin farashi.
2. Tsarin Zafin Jiki-Daidaitawa: Kwarewa a Layin
A. Daidaita Dankowar Daidaito
Gilashin QLT yana inganta dangantakar danko da zafin jiki ta amfani da ƙirar AI:
- Ma'aunin Zafin Jiki Mai Muhimmanci:
- Wurin Aiki: 1,050°C (η=10³ Pa·s)
- Wurin Shafawa: 550°C (η=10¹³Pa·s)
- Matsawar Matsala: 515°C (η=10¹⁴.⁵Pa·s)
Bayanan Danko na Musamman:
- Tsarin Sanyaya A Hankali: Don kwalaben Baijiu masu kauri.
- Abubuwan da aka haɗa cikin Sauri: Don kwalaben giya masu sirara.
B. Rage Damuwa da Rage Damuwa
Tandunanmu na Lehr guda uku suna kawar da damuwar zafi ta hanyar yin tiyata daidai gwargwado:
1. Yankin Dumamawa: Hawan hawa ɗaya a 5°C/min zuwa 580°C.
2. Yankin Jikewa: Tsawon awanni 2 (±2°Daidaito (C).
3. Sanyaya a hankali: Saukar da algorithms ke sarrafawa zuwa 70°C.
Sakamako: Ragowar damuwa <5 µm/cm, an tabbatar da ingancin hoton polariscope.
3. Rage Damuwa a Yanayin Geometric
A. Binciken Abubuwan Ƙarshe (FEA)
Gilashin QLT yana amfani da FEA don annabta da kuma kawar da yawan damuwa:
- Inganta Siffar Kwalba: Yana rage kololuwar damuwa da kashi 60% a yankunan kafada/wuya.
- Gradients na Kauri a Bango: Canje-canje da aka tsara ta hanyar AI don sanyaya iri ɗaya.
B. Siffofin Zane na Hana Girgizawa
- Tushen Ribbed: Yana ƙara juriyar buckling da kashi 25%.
- Kafadu Masu Lanƙwasa: Yana rarraba nauyin tsaye daidai gwargwado.
4. Dabaru Masu Inganci wajen Aiwatarwa
A. Haɓaka Samarwa Mai Modular
- Tsarin Rufi Mai Gyara: Yana haɗawa da na'urorin IS da ake da su a yanzu.
- Inganta Rukunin: Yana iyakance ƙaruwar farashin kayan aiki zuwa <10%.
Nazarin Shari'a na B. ROI
An sami nasarar samun alamar Baijiu ta ƙasar Sin:
- Rage Kashi 45% na Karyewar Kayayyakin Sufuri.
- Lokacin Biyan Kuɗi na Watanni 18 akan Zuba Jarin Rufi.
5. Haɗin gwiwa mai dorewa
- Sake Amfani da shi: Rufin Nanocomposite yana narkewa a cikin tanderun sake amfani da shi.
- Farfado da Makamashi: 85% na sake dawo da zafi a cikin lalata Lehrs.
- Rage nauyi: 12% na tanadin kayan aiki ta hanyar inganta tsarin.
Yi aiki tare da Gilashin QLT
Nemi Binciken Juriyar Murkushewa Kyauta:
✅Rahoton Binciken Rushewa
✅Shawarar Ƙarfafawa ta Musamman
✅Kwaikwayon ROI
Lokacin Saƙo: Maris-27-2025